Dharti Spinning Mill has been a premier manufacturer of cotton products since 2012. Based in India, they are specialized in producing high-quality Cotton Combed Yarn, Cotton Carded Yarn, and various cotton waste products.
TexMart : Could you give us a brief introduction to Dharti Spinning Mill?
Piyush Patel : Dharti Spinning Mill is a well-established textile company specializing in high-quality cotton yarn. Since its inception in 2012, the company has built a strong reputation for its advanced manufacturing processes, sustainability initiatives, and customer-focused approach. With a commitment to innovation and excellence, Dharti Spinning Mill serves both domestic and international markets, ensuring premium-quality yarn production.
TM : What are the fundamental principles, mission, and vision of Dharti Spinning Mill?
PP : Dharti Spinning Mill operates on a strong foundation of core values that shape its business operations and corporate culture.
Mission : To manufacture and supply high-quality cotton yarn by utilizing advanced technology and sustainable practices, ensuring customer satisfaction and industry excellence.
Vision : To establish Dharti Spinning Mill as a leading global textile manufacturer, recognized for innovation, quality, and environmental responsibility.
“Our aim is to empower businesses by providing a complete solution that takes care of all your offset printing and digital printing requirements guaranteed to elevate brand image”
TM : What are the key products offered by Dharti Spin, and which product do you consider as your flagship or main offering?
PP : Dharti Spinning Mill specializes in manufacturing high-quality cotton yarns and cotton waste products. The primary products include Cotton Combed Yarn, Cotton Carded Yarn, and different types of cotton waste such as comber noel, flat waste, and dropping waste.
Among these, Cotton Combed Yarn is considered the company’s flagship product due to its superior quality. The combing process removes short fibers and impurities, resulting in a smoother, stronger, and finer yarn, which is widely used in high-end textile applications.
TM : How does Dharti Spin optimize the spinning process to reduce hairiness and improve the smoothness of the yarn?
PP : To enhance yarn smoothness and reduce hairiness, Dharti Spinning Mill implements advanced spinning technologies and process optimizations. The company uses high-quality raw cotton, ensuring that only the best fibers enter the spinning process.
The combing stage plays a crucial role in eliminating short fibers that contribute to hairiness. Additionally, controlled humidity and temperature in the production environment help maintain fiber integrity, while precision winding and twisting techniques minimize surface fuzz and improve yarn uniformity.
TM : How does Dharti Spin determine the appropriate twist levels to enhance the performance and durability of its cotton yarn for weaving and knitting applications?
PP : The appropriate twist level is determined based on the specific application of the yarn. Dharti Spinning Mill carefully balances the twist factor to optimize both strength and flexibility. For weaving applications, a higher twist level is applied to enhance durability and resistance to abrasion.
In contrast, knitting yarns require a relatively lower twist to maintain softness and elasticity. Extensive quality testing ensures that the twist levels align with industry standards, providing reliability and performance in diverse textile applications.
“Our commitment to customer satisfaction drives us to build lasting relationships based on trust and reliability”
TM : How does Dharti Spin ensure the purity and consistency of comber noil for its applications in non-woven textiles?
PP : Comber noil is a byproduct of the combing process, widely used in non-woven textiles. Dharti Spinning Mill ensures its purity and consistency through stringent quality control measures.
The combing process is closely monitored to remove contaminants and maintain uniform fiber characteristics. Automated sorting and cleaning systems further enhance the quality, ensuring that the comber noil is free from unwanted particles. Regular laboratory testing guarantees that every batch meets the required standards for non-woven textile applications.
TM : What factors does Dharti Spin consider to optimize the usability of flat waste in insulation and cushioning applications?
PP : Dharti Spinning Mill ensures that flat waste from the spinning process is utilized efficiently for insulation and cushioning applications by focusing on fiber length, cleanliness, and uniformity.
The company employs advanced processing techniques to remove impurities and enhance the consistency of the waste material, making it suitable for various applications such as automotive, home furnishings, and industrial padding. Sustainability is also a priority, ensuring that waste materials contribute to eco-friendly and cost-effective solutions.
TM : What quality control measures does Dharti Spin implement to minimize contamination and impurities in cotton waste products?
PP : Quality control at Dharti Spinning Mill starts with the careful selection of raw cotton, sourced from reliable suppliers to ensure purity. The company employs advanced contamination detection systems and rigorous monitoring throughout the production process. Automated cleaning, fiber testing, and manual inspections are integrated into the workflow to minimize impurities. The cotton waste undergoes multiple quality checks before it is processed or sold to ensure compliance with industry standards.
TM : What role does recycling play in Dharti Spin’s production cycle, and how does the company ensure that recycled fiber maintains high-quality standards?
PP : Recycling plays a crucial role in Dharti Spinning Mill’s commitment to sustainability. Cotton waste generated during the spinning process is repurposed into reusable fibers that can be used for lower-grade yarn, non-woven fabrics, or industrial applications.
The company employs rigorous sorting and cleaning methods to maintain fiber strength and usability. Advanced fiber processing technologies ensure that recycled cotton meets the required quality benchmarks, making it a viable and eco-friendly alternative for various applications.
TM : How does Dharti Spin ensure that its yarn and waste products meet the sustainability requirements of global textile brands?
PP : Dharti Spinning Mill adheres to international sustainability standards by utilizing renewable energy sources, reducing water consumption, and minimizing carbon emissions. The company follows ethical sourcing practices and ensures that its production processes comply with environmental regulations.
It also collaborates with global textile brands that require certifications for sustainable practices, ensuring transparency and compliance with industry expectations. By integrating energy-efficient technologies and responsible waste management, Dharti Spinning Mill maintains its commitment to sustainability.
TM : What are the key differences in production techniques between combed and carded yarn at Dharti Spin?
PP : The primary difference between combed and carded yarn at Dharti Spinning Mill lies in the processing techniques. Combed yarn undergoes an additional combing process to remove short fibers and impurities, resulting in a smoother, stronger, and finer yarn suitable for high-quality textiles such as premium fabrics and delicate garments.
Carded yarn, on the other hand, retains more short fibers, making it softer and bulkier. It is commonly used in applications where texture and warmth are preferred, such as towels, denim, and basic apparel.
TM : What innovations has Dharti Spin implemented in cotton processing to enhance product performance and reduce environmental impact?
PP : Dharti Spinning Mill has adopted cutting-edge innovations in cotton processing to improve product quality and sustainability. The use of automation and energy-efficient machinery helps optimize the spinning process while reducing waste.
TM : How are technological advancements impacting the Indian textile industry?
PP : Technological advancements are revolutionizing the Indian textile industry by improving efficiency, reducing production costs, and enhancing product quality. Automation, AI-driven quality control, and digitalization of supply chains are making manufacturing processes more precise and scalable.
Innovations such as smart textiles, 3D knitting, and sustainable fiber alternatives are also reshaping the industry. Additionally, government initiatives and investments in modern textile parks are further accelerating technological adoption, positioning India as a global leader in textile production.
TM : How has the Indian textile industry grown recently, and what are its future prospects?
PP : The Indian textile industry has witnessed significant growth, driven by rising domestic demand, increased exports, and government support through policies like the Production-Linked Incentive (PLI) scheme. The industry has diversified into technical textiles, sustainable fabrics, and advanced manufacturing processes, making it more competitive in the global market.
Looking ahead, the sector is expected to expand further with investments in digital transformation, green manufacturing, and smart supply chain solutions. As India strengthens its position as a key textile hub, future prospects remain promising with a focus on sustainability and innovation.
TM : What are the technical features of your manufacturing plant, including its capacity and facilities?
PP : Dharti Spinning Mill’s manufacturing facility is equipped with state-of-the-art spinning technology and automation systems. The plant has a high production capacity, ensuring efficiency and consistency in yarn quality. Advanced quality control systems, in-house testing laboratories, and energy-efficient machinery contribute to maintaining international standards while optimizing operations.
TM : What are your environmental management policies?
PP : The company prioritizes sustainability by using renewable energy sources like wind. It has implemented efficient waste management and eco-friendly production techniques to minimize environmental impact. By integrating green initiatives, Dharti Spinning Mill ensures responsible manufacturing while meeting global environmental regulations.
TM : How advanced are Dharti Spin’s laboratory facilities in ensuring the quality and performance of yarn and spinning processes?
PP : Dharti Spinning Mill has an advanced quality control lab with high-precision testing equipment.
The facility monitors fiber quality, yarn strength in real-time, ensuring products meet international standards. The company continuously invests in research and development to enhance spinning techniques and maintain superior product performance.
TM : What challenges, hurdles, or industry barriers does your company face? How do you handle competition in the market?
PP : The company faces challenges such as fluctuating raw material prices, energy costs, and global competition from textile producers in China and Bangladesh. Dharti Spinning Mill overcomes these challenges through innovation, sustainable practices, quality differentiation, and strategic partnerships, allowing it to stay competitive in the evolving market.
TM : What are your business expansion plans and future goals in the industry?
PP : The company plans to expand its production capacity, explore new markets, and enhance sustainability initiatives. Future goals include upgrading technology, integrating AI-driven quality control, and diversifying into other textile-related businesses. Dharti Spinning Mill aims to continue growing as a leader in the global textile market.